Using a CF Card as a Hard Disk

These days it's becoming much more difficult tracking down a workable and reliable hard disk for vintage computing. Of course it depends on what era of vintage PC computing you're shooting for. But generally speaking, the older you go the tougher it is to find good hardware - especially hard disks.

For true authenticity, I'd love nothing more than to hear an old MFM or RLL hard disk spinning up and clattering when the heads are reading. But even if you can find a working one, it probably won't be long before it fails, and it will cost you quite a bit to purchase for that small privilege. These days we must be practical.

I've built numerous vintage PCs in the past decade - my current one's running a Pentium 233 MMX with an ATi Rage 3D Pro. Because the motherboard, a Microstar MS-5124, supports LBA (Logical Block Addressing) mode for hard disks, things like setting up hard disks are pretty painless. I use a combination of a Compact Flash - to - IDE adapter and an 8 GB Compact Flash (CF) and make it behave like a hard disk of old. This page provides you with instructions on how to do just that.

 

My "90s" vintage computer running an 8 GB Compact Flash card as its hard disk

 

Parts You Need

Our shopping list is pretty small for this project. It consists of:

  • CF-to-IDE adapter
  • CF card of suitable capacity (8 GB recommended for 90s/Pentium-era, 512 MB for 386/486-era)
  • 40-pin IDE cable
  • Molex to floppy drive power adapter

CF-to-IDE adapters come in a few shapes and sizes. Some come with a 40-pin IDE socket which requires a standard IDE cable to connect the adapter to the PC motherboard or IDE interface card. Others plug straight into the motherboard's IDE socket. The most convenient onces are those that are mounted on an expansion card backplate so you can insert and remove the CF card from the back of your computer without taking it apart.

From left to right: (1) Adapter that requires an IDE cable to connect it to your motherboard,
(2) Adapter that plugs straight into your IDE motherboard socket,
or (3) Same as (1) but mounted on an expansion slot backplate.

Installation

Step 1) If the PC you'll be using the CF card on has a BIOS that support LBA mode, you can go ahead and insert the CF card into the adapter (be careful to align both rows of pins to avoid damage) and connect the adapter to your PC's IDE socket. If you have the first type of adapter shown above this will require a spare 40-pin IDE cable. In all cases, the adapter needs to be powered from a 3.5" floppy drive power 4-pin connector. If you don't have one of these available, you will also need to buy a Molex to floppy power adapter which converts a larger Molex power plug into the smaller one used by floppy drives.

Step 2) Power up your PC and on initial startup go into the BIOS by pressing <DEL> or <ESC> or other key when instructed.

Step 3) Many modern BIOS have a Hard Disk Auto-Detect feature - choose this if available. In the AMI "WinBIOS" it's under the Utility section and is called either "Detect C" (1993 version) or "IDE Setup" (1994 version).

If it's not available go to this section to continue setting up. Basically your BIOS may still allow LBA mode (large hard disks), but regardless, we need to determine how many cylinders, heads and sectors per track your CF card has and input these into the BIOS otherwise the PC won't recognise it. These "CHS" values are what you can see in the BIOS hard disk type area (they are known as the disk's physical geometry).

Step 4) OK, if you're reading this you chose the "IDE HDD Auto-Detection" option in your BIOS and it automatically found your CF card, right? Great! Save and exit setup and boot your PC from a DOS floppy disk. If it didn't make sure your CF-to-IDE adapter is installed correctly, that the IDE cable (if required) is connected the right way around, and that you're feeding it with 5V from the floppy disk drive power connector. Usually the adapter has a power LED so you can tell if it's receiving power or not. Then double-check to be sure the CF card is inserted correctly in the slot. Move to step 5 once you have it detected and saved in your BIOS.

Step 5) We now need to create at least one partition on the CF card. At this stage I recommend removing the power plug from all other hard disks in your system to ensure we cannot possibly do harm to the wrong drive! It takes seconds to do and may save you a lot of hassle later. Then boot your PC from a DOS floppy disk and run the DOS FDISK utility (this is found on the DOS boot disk). Once loaded you should something like this:

I'm assuming your CF card is currently not formatted, but choose option 4 first to see what's on there. It should show no partitions. If it does, go back to the main menu and use option 3 to delete them. Now choose option 1 to create a new DOS partition. This is where you have a choice to make regarding the size of your drives.

Remembering there is a limit in DOS of 2 GB for each partition (you can't have a drive letter like C: or D: with a capacity of greater than 2 gigabytes), choose how you want to split up a larger CF card into smaller chunks. You might choose something like this if you have an 4 GB Compact Flash card:

Partition 1: SYSTEM. Size = 1 GB
Partition 2: GAMES. Size = 2 GB
Partition 3: APPS. Size = 1 GB

To set up the first partition, SYSTEM, choose option 1 then option 1 again to create a "Primary DOS Partition". When asked if you want to use the maximum available size, choose "N" and hit enter. Choose a size of 1024 (the value is entered in MB) and hit enter. The partition will now be created.

To setup the second partition, GAMES, choose option 1 followed by 2 to create an "Extended DOS Partition". It will show you the partitions currently setup, i.e. Partition 1, at the top of the screen and tell you how much disk space remains. Now enter a value of 2048 (for 2 GB) and hit enter.

You now need to create two logical drives - one for Partition 2 and one for Partition 3 - so from the main menu, choose option 1, "Create DOS Partition or Logical DOS Drive" and then choose option 3 "Create Logical DOS Drive(s) in the Extended DOS Partition". It will then tell you the total size of your extended partition, and you'll be asked what size you want the logical drive size to be. Input "2048" and hit enter. The first of our logical drives in the extended dos partition will now be created. Go back into main menu option 1 followed by 3 to create another logical DOS Drive, this time choosing 1024 as the size and hit enter.

You're now done creating all the partitions and drives. Go back to the main menu and choose option 4 again to view what you've created. Logical DOS drives are shown after the first screen if you want.

Now from the main menu, select option 2 and set the first partition as active. This basically means "I want this particular partition to be my boot drive". If you skip this option the hard disk will never boot, even if you format it and put system files on it.

Step 6) Reboot your PC from floppy disk, and at the DOS prompt, type format C: /s

This will format the primary DOS partition and copy the system files from your boot floppy disk onto the C: drive. Once complete, give the C: drive a volume label - something like SYSTEM or BOOT is the norm.

Step 7) Now format any other drives you created by typing format D: and format E: and so on (without the /s parameter, since we don't want to copy the system files onto these non-booting drives).

Step 8) When done, reboot your PC without the floppy disk in the drive and it should boot from the CF card's C: drive.

Your next steps will most likely be to copy some programs onto the CF card. This is usually done by removing the CF card from your retro PC and reading it on a modern PC using a CF card reader. You can then copy whatever you want onto the CF card and transfer it back to the retro PC when you're done.

Using a CF Card in a PC with a Really Old BIOS

However, during my revival of a Chips & Technologies 80386 motherboard things were rather different. As you can imagine, a typical hard disk that would be paired to a 386DX-20 PC in 1989 was around 40 MB. In those days, in the BIOS you would have to choose from one of 46 "fixed disk" settings or choose "type 47" to enter custom values for the number of cylinders, heads and sectors per track your hard disk had. Simply put, the BIOS could only detect hard disks up to 504 MB, because only 1024 cylinders are physically accessible and LBA mode (basically "large hard disk" mode) was something not even dreamt of at this point in history.

So what's the solution for these really old PCs that don't support LBA mode? You have two options, one of which is more possible than the other:

1) Get a BIOS upgrade that supports LBA - this is the less probable scenario for you, but again, it depends on the era of computer you're trying to make work. If you are using a motherboard that was launched just before the time 500 MB hard disks were starting to appear, the motherboard manufacturer would probably have issued a BIOS update to support LBA (larger hard disks). In our case of the 80386, no chance! The same would be true of almost any PC motherboard up to around 1994.

2) Use a small Compact Flash card that is sufficiently low in capacity (or format it as such). This is entirely possible. I purchased a few CF cards off EBay to try them out, with mixed results....

These are all "Type 1" CF cards which require 3.3V and are 3.3mm thick. Later "Type 2" CF cards are thicker, at 5mm thick. Most CF-to-IDE adapters support both Type 1 and Type 2 cards.

At this point we need to identify how many cylinders, heads and sectors per track our CF card has. This is because the Compact Flash interface is virtually identical to the ATA (IDE) interface for hard disks, and since hard disks have a specific number of cylinders, read/write heads and sectors on each track, a PC will treat your CF card in the same way - as a bunch of virtual cylinders, heads and sectors.

Probably the best way to do this is to use your modern PC's BIOS to auto-detect the card, and write down its values. For this the modern PC to use must still have a PATA (Parallel ATA) IDE port, otherwise your adapter won't work - you can buy more modern SATA CF-to-IDE adapters which would allow a modern PC to detect, read, and write to your CF card. If you've bought small-capacity CF cards

My WinBIOS from 1994 auto-detected my 8 GB Kingston Elite Pro 133X card as follows:

Cyls Hd WP LZ Sec Size
15490 16 65535 15490 63 972 MB

Another CF Card, a ProSpec UDMA 1 GB 305X card, was detected like this:

Cyls Hd WP LZ Sec Size
1974 16 65535 1974 63 972 MB

Write down all these values, then move your CF-to-IDE adapter back into your really old PC, boot it up and choose "Type 47" (or it's called "USER" in some BIOSes). You can then enter the values you wrote down, save it and reboot. It should now boot from the CF card.

UDMA

I completely forgot before wildly ordering the above that in order for most CF-to-IDE adapters to be able to boot from the CF card, the CF card must support Ultra DMA, or UDMA. Whilst UDMA has almost become a buzzword that gives you an idea of the transfer rates of data from a CF card or other ATA-compatible device such as an IDE hard disk, in this case it's actually more to do with whether or not the device is detected properly as an ATA device like a hard disk.

<< Is this true? >>

Is My CF card seen as Removable or Fixed Disk?

Basically the CF card must have the capability of identifying itself as a fixed disk instead of removable media. Without this, it won't be detected as a boot drive. You could still use the CF card, but only as a non-bootable second "hard disk". If you really need to use your CF card to boot from, there is a possible way around this:

An old utility that was originally provided by SanDisk (the originators of the Compact Flash interface) called ATCFWCHG.COM can be used to change the 'Type' bit of a CF card to 'Fixed Disk'. These days SanDisk won't provide you with this utility but it can be found for download at various places (try Google).

You will need to boot DOS and run it with the CF configured as either the master on the primary IDE interface or the master on the secondary interface. It will not work if the drive is attached as a slave or to any other interfaces.

To set a SanDisk Extreme adapter attached to the primary IDE interface to Fixed disk

ATCFWCHG.COM /P /F  

        

To set a SanDisk Extreme adapter attached to the secondary IDE interface (Ultrabay) to Fixed disk

ATCFWCHG.COM /S /F  

        

What Speed of Compact Flash Do I Need?

For modern PCs, I would recommend a CF card whose speed is 266X or better, but if you're building a retro PC for old DOS gaming, I would say any speed will do (do you remember how long your hard disk took to load games? Have patience and remember the days before hard disks!)

Back to the Cards...

The first card, the Lexar 128 MB capacity is the Lexar CF128-231 card. The speed is indicated as being 8x (CF cards speed uses the same 'x' rating as CD-ROMs, where 1x was 150 KB per second. So this being 8x means its maximum transfer rate is 1.17 MB per second (8 x 150 KB = 1200 KB = 1.17 MB).

I'll let you know when they arrive! .....

 

(this article is still in progress as of 4th December 2018 - watch this space!)

 

Disadvantages

It's worth pointing out that there is one disadvantage to using Compact Flash (or any other NAND-flash technology)... there is a limited number of write cycles (currently about 100,000) to each address block on the CF card. Your CF-to-IDE card controller should be implementing something called "wear-levelling" which effectively ensures that each write operation chooses a different block on the CF card to write to, so the overall life expectancy of your CF card is as high as possible.